Dynamic decoupling of biomass and lipid biosynthesis by autonomously regulated switch

Abstract

For improving the microbial production of fuels and chemicals, gene knock-outs and overexpression are routinely applied to intensify the carbon flow from substrate to product. However, their possibilities in dynamic control of the flux between the biomass and product synthesis are limited, whereas dynamic metabolic switches can be used for optimizing the distribution of carbon and resources. The production of single cell oils is especially challenging, as the synthesis is strongly regulated, competes directly with biomass, and requires defined conditions, such as nitrogen limitation. Here, we engineered a metabolic switch for redirecting carbon flow from biomass to wax ester production in Acinetobacter baylyi ADP1 using acetate as a carbon source. Isocitrate lyase, an essential enzyme for growth on acetate, was expressed under an arabinose inducible promoter. The autonomous downregulation of the expression is based on the gradual oxidation of the arabinose inducer by a glucose dehydrogenase gcd. The depletion of the inducer, occurring simultaneously to acetate consumption, switches the cells from a biomass mode to a lipid synthesis mode, enabling the efficient channelling of carbon to wax esters in a simple batch culture. In the engineered strain, the yield and titer of wax esters were improved by 3.8 and 3.1 folds, respectively, over the control strain. In addition, the engineered strain accumulated wax esters 19% of cell dry weight, being the highest reported among microbes. The study provides important insights into the dynamic engineering of the biomass-dependent synthesis pathways for the improved production of biocompounds from low-cost, sustainable substrates.\n\nSignificance statementIn the biological production, one of the greatest challenges is to find ways for optimal distribution of resources between cell growth, maintenance, and product synthesis. Robust and reliable circuits are required to allow autonomous switching of cells from biomass mode to lipid synthesis mode. Dynamic production of single cell oils such as triacylglycerols and wax esters is especially challenging due to the strong regulation. We present a dynamic genetic circuit based on conditional knockdown of a glyoxylate shunt enzyme, which is essential for cell growth. By gradual repression of the gene, the cells autonomously switch from biomass mode to product synthesis mode. We demonstrate the functionality of the circuit by using bacterium Acinetobacter baylyi ADP1 for the production of long chain alkyl esters, namely wax esters, with titer and yield improved by over 3-fold using acetate as the carbon source.