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Volpi, M. P. C.

Publications and source records attributed to Volpi, M. P. C..

3 recordsLinked to original sources

Use of Fe3O4 nanoparticles in reactor co-digestion of residues from 1G2G ethanol biorefinery: microbiological routes and operational aspects

The co-digestion of residues from the sugarcane industry has already proven to be a highly attractive process for biogas production through anaerobic digestion (AD). The use of residues such as vinasse (1G) filter cake (1G) and deacetylation liquor (2G) in CSTR operation showed the potential for integrating 1G and 2G ethanol biorefineries through AD in previous work by our research group. The use of nanoparticles (NP) is a favorable way to optimize AD processes, as these additives allow the introduction of nutrients to the process more assertively concerning the distribution and interaction with microorganisms. The present work proposed the optimization of the co-digestion of vinasse, filter cake, and deacetylation liquor in a continuous reactor by adding Fe3O4 NP, comparing the results with a previous reactor operation without NP. Initially, tests were carried out in batches with different NP concentrations, resulting in 5 mg L-1 as the best concentration to be added in the continuous reactor along the increments of the applied organic rate load (ORL). CH4 production reached a maximum value of 2.8 {+/-} 0.1 NLCH4 gVS-1 and the organic matter removal reached 71 {+/-} 0.9%, in phase VI (ORL of 5.5 gVS L-1 day-1). This production was 90% higher than the reactor co-digestion operation without NP. The pH and alkalinity results indicated the methanogenesis stabilization within 60 days of operation: 30 days before when there was no NP added. The AD development was stable, presenting low variations in the oxidation-reduction potential (ORP) and stable organic acid (OA) concentrations, which indicated the propionic acid route to produce CH4 was predominant. The main methanogenic Archeae identified was Methanoculleus, indicating that the predominant metabolic route was that of acetate (SAO) coupled with hydrogenotrophic methanogenesis. The use of Fe3O4 NP managed to improve the AD from the 1G2G ethanol production residues and stimulated the microbial community growth, not modifying the preferable metabolic pathways.

bioengineering↗

Operational and biochemical aspects of co-digestion (co-AD) from sugarcane vinasse, filter cake and deacetylation liquor

This work performed co-AD from the vinasse and filter cake (from 1G ethanol production) and deacetylation liquor (from the pre-treatment of sugarcane straw for 2G ethanol production) in a semi-Continuous Stirred Tank Reactor (s-CSTR) aiming to provide optimum operational parameters for continuous CH4 production. Using filter cake as co-substrate may allow the reactor to operate throughout the year, as it is available in the sugarcane off-season, unlike vinasse. A comparison was made from the microbial community of the seed sludge and the reactor sludge when CH4 production stabilized. Lactate, butyrate and propionate fermentation routes were denoted at the start-up of the s-CSTR, characterizing the acidogenic phase: the Oxidation-Reduction Potential (ORP) values ranged from -800 to -100 mV. Once the methanogenesis was initiated, alkalizing addition was no longer needed as its demand by the microrganisms was supplied by the alkali-characteriscs of the deacetylation liquor. The gradual increase of the applied Organic Load Rates (OLR) allowed stabilization of the methanogenesis from 3.20 gVS L-1 day-1: the highest CH4 yield (230 NmLCH4 gSV-1) and average organic matter removal efficiency (83% {+/-} 13) was achieved at ORL of 4.16 gVS L-1day-1. The microbial community changed along the reactor operation, presenting different metabolic routes mainly due to the used lignocellulosic substrates. Bacteria from the syntrophic acetate oxidation (SAO) process coupled to hydrogenotrophic methanogenesis were predominant ([~] 2% Methanoculleus) during the CH4 production stability. The overall results are useful as preliminary drivers in terms of visualizing the co-AD process in a sugarcane biorefinery integrated to scale. KeypoitnsIntegration of 1G2G sugarcane ethanol biorefinery from co-digestion of its residues Biogas production from vinasse, filter cake and deacetylation liquor in a semi-CSTR Lignicellulosic substrates affected the biochemical routes and microbial community Biomol confirmed the stablismenht of thermophilic community from mesophilic sludge

bioengineering↗

Biochemical Methane Potential (BMP) from sugarcane biorefinery residues: maximizing their use by co-digestion

This is a pioneer study evaluating the methane (CH4) production potential from residues of integrated 1st (vinasse and filter cake) and 2nd (deacetylation pretreatment liquor from straw) generation (1G2G) sugarcane biorefinery, providing a fully chemical characterization of them and their relation with the anaerobic digestion (AD) process. Small-scale assays provided fundamentals for basing the co-digestion optimization by assessing the optimal co-substrates synergistic conditions. Biochemical Methane Potential (BMP) tests showed co-digestion enhanced CH4 yield of isolated substrates, reaching up to 605 NmLCH4 gVS-1. The association of vinasse and deacetylation liquor as co-substrates increased the BMP by ~38% mostly by nutritionally benefiting the methanogenic activity. The kinetic analysis confirmed that the deacetylation liquor was the co-substrate responsible for improving the CH4 production in the co-digestion systems due to the highest CH4 conversion rate. The alkaline characteristic of the liquor (pH~12) also prevented alkalizing from being added to the co-digestion, an input that normally makes the process economically unfeasible to implement on an industrial scale due to the large quantities required for buffering the reactor. The filter cake had the lowest BMP (262 NmLCH4 gVS-1) and digestibility ([≤] 40%), further limited by the required stirring to improve the mass transfer of biochemical reactions. The present study drives towards more sustainable use of vinasse, the most voluminous waste from the sugarcane industry, and lignin-rich residues derived from pre-treatment alkaline methods, aiming at an energy-efficient utilization, by at least 16% when compared to the traditional vinasse AD. The experimental and modeling elements from this work indicated the lignin-rich liquor is the main responsible for putting the co-digestion as a disruptive technological arrangement within the 1G2G sugarcane biorefineries, reinforcing the biogas production as the hub of the bioeconomy in the agroindustrial sector.

bioengineering↗