DeChellis, A. | Search bioRxiv

bioRxiv2025

There is an I in team: individual improvements in supercharged cellulase cocktail facilitates cooperative cellulose degradation

Lignocellulosic biomass is a vastly abundant renewable carbon source for biofuel production but its conversion to fermentable sugars is significantly hindered by an inherent recalcitrance to enzymatic degradation. Pretreatment technologies are successful in alleviating some challenges related to substrate recalcitrance, yet enzymes like cellulases still exhibit poor activity on highly crystalline and insoluble cellulose. Both cellulose and lignin present several issues with productive enzyme binding and efficient catalytic turnover. To address these bottlenecks, we employed protein supercharging to rationally design a glycosyl hydrolase (GH) family-6 exocellulase (Cel6B) and its native fused family-2a carbohydrate binding module (CBM2a) from the thermophilic cellulolytic microbe Thermobifida fusca. A total of 16 supercharged variants were designed across both GH/CBM domains and a chimeric library of 32 constructs, including the native enzyme, were synthesized and expressed in E. coli. The entire library of supercharged enzymes was tested for activity on several cellulosic substrates to identify one key construct, D5 CBM2a - WT Cel6B, that had a positively supercharged CBM2a that showed 2-3-fold higher activity on all substrates tested at pH 5.5. Purified enzyme assays confirmed that exocellulases behave quite different from their endocellulase counterparts when supercharged using similar protocols. Still, the purified D5 CBM2a - WT Cel6B mutant showed a 2.3-fold improvement in specific activity compared to native enzyme on crystalline cellulose. Analysis of melt curves depict that, while all other constructs tested have one distinct melt peak near the expected CBM melting point, domain melting is decoupled for the D5 CBM2a mutant. This effect reveals an intrinsic melting temperature of the Cel6B CD nearly 18 {degrees}C higher than the coupled melting temperature of the full-length enzyme. This unexpected catalytic domain stabilization effect of supercharged CBM2a domain is likely the driving force for activity improvements seen for this exocellulase that is otherwise prone to stalling and denaturation on the cellulose surface during processive catalytic turnover cycles. When combining this supercharged exocellulase construct with its endocellulase counterpart, our results show that supercharged enzymes that show the highest activity alone, produced the best synergistic partners. This study highlights another successful implementation of protein supercharging strategy for cellulases and provides another key piece towards building an effective synergistic cellulase cocktail for lignocellulosic biomass deconstruction.

bioengineering↗

bioRxiv2023

Supercharging carbohydrate-binding module alone enhances endocellulase thermostability, binding, and activity on cellulosic biomass

Lignocellulosic biomass recalcitrance to enzymatic degradation necessitates high enzyme loadings incurring large processing costs for industrial-scale biofuels or biochemicals production. Manipulating surface charge interactions to minimize non-productive interactions between cellulolytic enzymes and plant cell wall components (e.g., lignin or cellulose) via protein supercharging has been hypothesized to improve biomass biodegradability, but with limited demonstrated success to date. Here we characterize the effect of introducing non-natural enzyme surface mutations and net charge on cellulosic biomass hydrolysis activity by designing a library of supercharged family-5 endoglucanase Cel5A and its native family-2a carbohydrate binding module (CBM) originally belonging to an industrially relevant thermophilic microbe Thermobifida fusca. A combinatorial library of 33 mutant constructs containing different CBM and Cel5A designs spanning a net charge range of -52 to 37 was computationally designed using Rosetta macromolecular modelling software. Activity for all mutants was rapidly characterized as soluble cell lysates and promising mutants (containing mutations either on the CBM, Cel5A catalytic domain, or both CBM and Cel5A domains) were then purified and systematically characterized. Surprisingly, often endocellulases with mutations on the CBM domain alone resulted in improved activity on cellulosic biomass, with three top-performing supercharged CBM mutants exhibiting between 2-5-fold increase in activity, compared to native enzyme, on both pretreated biomass enriched in lignin (i.e., corn stover) and isolated crystalline/amorphous cellulose. Furthermore, we were able to clearly demonstrate that endocellulase net charge can be selectively fine-tuned using protein supercharging protocol for targeting distinct substrates and maximizing biocatalytic activity. Additionally, several supercharged CBM containing endocellulases exhibited a 5-10 {degrees}C increase in optimal hydrolysis temperature, compared to native enzyme, which enabled further increase in hydrolytic yield at higher operational reaction temperatures. This study demonstrates the first successful implementation of enzyme supercharging of cellulolytic enzymes to increase hydrolytic activity towards complex lignocellulosic biomass derived substrates.

bioengineering↗